#01: Disassemble completely
🏍️ #01: Disassemble completely
The beginning of a big project – the Kawasaki Drifter is completely disassembled
Episode
1 of 12
Difficulty
Medium
Time Required
1-2 days
Video Tutorial
Work Steps:
Documentation
Before disassembly: Take photos! Photograph every screw, every cable, every connection. This helps enormously later during reassembly.
Electrics
Disconnect the battery, then systematically disconnect all electrical connections. Mark the plugs!
Engine & Gearbox
The engine is removed and stored separately. Drain the oil first!
The Project
The Kawasaki VN800 Drifter – a real gem in Indian style. After many years on the road, it needs a complete restoration.
In this episode the big adventure begins: Everything has to come off! Tank, fairings, engine, wheels – piece by piece the machine is disassembled.
Tank & Fairings
First, the tank and all fairing parts come off. Store screws and small parts in labeled bags.
Pro Tip
Use magnetic screw trays and label everything! A smartphone video of the disassembly can be worth gold during reassembly.
Damaged Gearbox & Engine Repair
